High-Speed Rotor Line
Our products will improve your business with their superb mixing power and processing capacity.
Our "High Speed Rotor Line" is a planetary centrifugal vacuum mixer, which we, Mitsuboshi Kogyo Co., Ltd have developed with all our expertise.
[Quadruple High Speed Mixer System]High Speed Rotor Line
Our products can serve a vital role in your workplace, facilitating research and development as well as production, with their superb mixing power and processing capacity that is twice as large as our competitors' products.
Features of the Line
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1High speed rotation generates great dispersion force!!
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2Quad-mixer system (the only product in the industry)
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3A maximum workload capacity of 80-litres per batch
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4Low Vibration and Low Noise
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5Customized products are available!!
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You can try our products before purchasing.
Rotation generates great dispersion force!!
It has a rotation to revolution ratio of 2 to 1. This is a unique feature of our "High Speed Rotor Line."
Due to the ratio, mixers have high dispersion capability which makes it possible to shorten the dispersion process and improve the quality of deaeration.
We are conducting research on the dispersion mechanism with Niigata University. Some of the results are shown in the chart on the left. The chart shows the luminance of particles dispersing in water in the container, which was measured at different rotation to revolution ratios.
When the ratio was 2 to 1, luminance clearly increased with dispersibility increasing as well.
Quad-mixer system (the only system in the industry)
"High Speed Rotor Line" employs a quad-mixer system.
Generally, planetary centrifugal deareation mixers employ single or twin-mixer systems. However, all products of our High Speed Rotor Line can be equipped with 4 containers at the same time.
Because of our unique system, many customers start using our products instead of conventional ones for mass-production purposes.
Also, products with varying processing capacities are available. These products have been used for different purposes including research and development, multi-purpose and small quantity productions, small batch productions, among others.
80-Litre Workload per batch at Maximum Capacity
The largest product of our "High Speed Rotor Line" has a maximum workload capacity of 80 liters, which is "the largest in the domestic market."
The HR200, one of the largest products in Japan, can be loaded with four 20 L containers.
Products are available in various sizes from small ones for laboratory use to the largest one of 80 L for mass-production, and feature the same mechanisms and operating principle.
Our products can easily transition from use in research and development to use in mass-production due to our product's highly consistent dispersion and deaeration capabilities.
Low vibration and low noise
All the products in our "High Speed Rotor Line" produce minimal noise.
We have developed a unique outer-ring system, which rotates and revolves the containers using a single motor. The system has simplified the structure of machine As a result, our products are environmentally friendly, producing very low levels of vibration and generate very little noise.
Moreover, the system enables it to run the product smoothly and consistently and without any problems.
Customized products are available!!
A dry-ice cooling system is an available option and is unique to our "High Speed Rotor Line."
We have been making machines and apparatuses for over 70 years.
Drawing from our years of experience and expertise, we will do our best to respond as quickly as possible to your requests and accommodate your needs.
Moreover, we have plenty of experience with customization services. For example, we have customized our products with cooling systems, designated containers, anti-explosion systems, as well as customized our products for cleanroom use, among other purposes.
Our experienced engineers will do our best to answer any questions and requests you have. Please feel free to contact us.
Products
HR003-04A/V
HR005-04A/V
HR010-04A/V
HR020-04A/V
HR040-04A/V
HR100-04A/V
HR200-04A/V
Vacuum syringe charger
Planetary centrifugal vacuum mixer
HR003-04A/V
| Features | The HR003-04A/V is our smallest product and is ideal for research purposes and small-quantity productions. |
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| Vol. and the No. of Containers used | 300 ml x 4 |
| Max. Mixing Speed | Rotation, 1000 rpm / Revolution, 2000 rpm |
| Ultimate Vacuum | 40 Pa |
| Amt. of Processing per Batch | 0.3 kg x 4 |
HR005-04A/V
| Features | The HR005-04A/V is ideal for electronic and mold making materials. Also, it is good for small-quantity productions. |
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| Vol. and the No. of Containers used | 500 ml x 4 |
| Max. Mixing Speed | Rotation, 800 rpm / Revolution, 1600 rpm |
| Ultimate Vacuum | 40 Pa |
| Amt. of Processing per Batch | 0.5 kg x 4 |
HR010-04A/V
| Features | The HR010-04A/V is ideal for small to medium-sized productions. It falls into a category between laboratory equipment and production machinery, so this means it has high versatility. Also, it is the largest one of the three products with the highest number of rotations and revolutions per minute as well as the highest degree of ultimate vacuum. |
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| Vol. and the No. of Containers used | 1 L x 4 |
| Max. Mixing Speed | Rotation, 800 rpm / Revolution, 1600 rpm |
| Ultimate Vacuum | 40 Pa |
| Amt. of Processing per Batch | 1 kg x 4 |
HR020-04A/V
| Features | The HR020-04A/V can be equipped with 2L containers of , which have been modified from 1L containers Comparing it with the HR010, the ratio of length and width is 1 to 1.2, so it has a larger processing capacity and takes up as much space as other products with the same capacity. |
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| Vol. and the No. of Containers used | 2 L x 4 |
| Max. Mixing Speed | Rotation, 800 rpm / Revolution, 1600 rpm |
| Ultimate Vacuum | 40 Pa |
| Amt. of Processing per Batch | 1.5 kg x 4 |
HR040-04A/V
| Features | The HR040-04A/V is for medium to large-sized productions. It is ideal for agitation and the deaeration of large quantities of resin and mold making materials. |
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| Vol. and the No. of Containers used | 4 L x 4 |
| Max. Mixing Speed | Rotation, 500 rpm / Revolution, 1000 rpm |
| Ultimate Vacuum | 70 Pa |
| Amt. of Processing per Batch | 3 kg x 4 |
HR100-04A/V
| Features | The HR100-04A/V is often compared with other conventional mixers. It requires less time to perform agitation and deaeration of large-quantities than conventional ones. Many users of other machines contact us to inquire about it. |
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| Vol. and the No. of Containers used | 10 L x 4 |
| Max. Mixing Speed | Rotation, 250 rpm / Revolution, 700 rpm |
| Ultimate Vacuum | 100 Pa |
| Amt. of Processing per Batch | 7 kg x 4 |
HR200-04A/V
| Features | The HR200-04A/V is often compared with other conventional mixers. It requires less time to perform agitation and deaeration of large-quantities than conventional ones. Many users of other machines contact us to inquire about it. |
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| Vol. and the No. of Containers used | 20 L x 4 |
| Max. Mixing Speed | Rotation, 250 rpm / Revolution, 500 rpm |
| Ultimate Vacuum | 200 Pa |
| Amt. of Processing per Batch | 14 kg x 4 |
Vacuum Syringe Charger FIL100-V
| Features | You don't have to transfer dispersed and deaerated materials into new containers, but put the same ones used for processing in the charger. It can filter the processed materials into several syringes in the vacuum, preventing bubbles from entering into them. |
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| Attachable Sizes of Syringes | 30 cc, 50 cc, 70 cc, 6 oz, and 8 oz Note: Contact us for further information |
| The Number of Syringes attachable | 1 to 5 |
| Filling materials Largest Size for Use |
10 L |
Planetary Centrifugal Deareation Vacuum Mixer
| Features | This is the equipment that deaerates materials filled in multiple syringes, attached to high-speed rotating table, in the vacuum via centrifugal force. |
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| Attachable Sizes of Syringes | 30 cc, 50 cc, 70 cc, 6 oz, and 8 oz Note: Contact us for further information |
| The Number of Syringes attachable | 2 to 16 |
FAQ
Who are your main customers?
Our customers work in a variety of industries (the electronics industry, medical and pharmaceutical industries, automotive industries, heavy industry, the cosmetic industry, among others). Besides them, customers from other industries are also using our products.
Our products have performed extremely well in the dispersion and deaeration of powder and gelatinous materials other than paste and slurry. So if you have any problems with existing materials and new product development, please feel free to contact us.
What is the highest viscosity of material your mixers can disperse and deaerate?
Our products are capable of dispersing and deaerating materials at over 1000 Pa・sec (100,000 CP), which is the state of no fluidity. Our industry leading dispersion capability is a proud feature of our High Speed Rotor Line. Mitsuboshi Kogyo's original mechanism has a rotation to revolution ratio of 2 to 1, enabling our products to perform at such high levels, though quantities and types of materials mixed can influence the product's performance. Please don't hesitate to contact us if you have any problems regarding the dispersion and deaerating materials with high viscosity.
Do your mixers have cooling and heating systems?
Currently, heating system is not an available option.
Our dry ice cooling system is a unique feature of our "High Speed Rotor Line". While a heating system is currently not available, we can customize the product given conditions allow us to do so.
Please feel free to contact us if you have any questions regarding customization.
What types of containers are compatible with your mixers?
To meet the standard specifications, we recommend you to use PE containers on the market or the heat resistant PP ones, which are Mituboshi Kogyo's original product.
Also we can make customized containers, if you have any particular one in your mind.
The size variations of containers are limited, but you can use any containers such as syringe, cartridge, disposable or stainless steel ones because there are no restrictions on these materials.
We can talk about the containers you currently use if you have any question about their compatibility.
It is worth mentioning all products of our "High Speed Rotor Line" can be equipped with 4 containers. The more containers you can use at research and development, the more independent variables you can examine at the same time. Moreover, you can use 4 x 20 L containers when you would like to mass-produce. So you can work on 80 L of materials at maximum at once.
Also, you can smoothly apply the test results to mass-production because all the mixers of our "High Speed Rotor Line" have identical mechanisms and operating principle and are available in various sizes.
What kind of maintenance and inspections are needed?
With simple maintenance, you can keep our products running smoothly and efficiently for a long time. Depending on the frequency and conditions of using the product, however, you need to check the oil in the vacuum pump and inspect the rotation ring as well as grease up rotating parts regularly.
This type of maintenance work is rather easy to perform, so you can do them by yourself.
Also, all the sizes from our "High Speed Rotor Line" employ the outer ring system that is unique to Mitsuboshi Kogyo's products.
This system has a simple structure, and enables our products to run with low vibration and noise. As a result, it experiences fewer problems.
Are product testing and rental services available?
Yes, they are.
We prepare all the products of our "High Speed Rotor Line" for testing in house. So you can always visit us, try them and then learn their features and dispersion force.
Also, all products are available for rent.
Please don't hesitate to contact us if you have any problems concerning research and development or existing materials.